Length: 5 days. The course begins at 8:30am CST each day through 4:00pm CST.

COURSE DESCRIPTION: This five-day course provides familiarization with the electrical connections, functions, and various operating modes of Bosch Rexroth’s IndraDrive Mi Gen2 digital servo drive and MLC L65/L75 control hardware. It includes the maintenance and troubleshooting of the Bosch Rexroth’s IndraMotion series MLC L65/L75 control and the Mi Gen2 series servo drives. It also provides for the programming of all types of motion available in the MLC control. This course uses IndraWorks™ software for programming, parameterization, and program monitoring. Training is enhanced through class exercises designed to re-enforce each programming concepts. The IndraLogic Visualization function is used for controlling program operation and for program monitoring.

COURSE OBJECTIVES: Upon completion of this course, the student will be able to:

• Relate the connections on the Mi servo drive and MLC control to their application
• Identify different versions of drive and control Firmware.
• Identify IndraDrive Diagnostic Messages.
• Identify all hardware associated with the drive.
• Identify Diagnostic LEDs on the KCU and the drive.
• Understand the function of important Standard and Product Specific Parameters.
• Communicate to the drive through the MLC control using IndraWorks™ software
• Set up and operate drive
• Set up and manage oscilloscope utility
• Set absolute zero and machine zero with or without offset
• Create a new Project, or edit the various components in an existing Project
• Program motion using multiple PLCopen supported languages
• Understand single axis and synchronized motion
• Understand Electronic Camming
• Understand the MLC Axis Interface and its uses
• Understand the various communication methods used to transfer data between the Motion Control, HMI, and Servo Drives.
• Understand how servo drive motion is controlled and monitored

COURSE OUTLINE:

1. IndraDrive Servo Drive System Concept

• Power Supplies
• KCU Interface Module
• KSM / KMS Servo Drives

2. Overall System Overview

• Overall Mi Concept
• Communication Concept
• Power Concept

3. IndraDrive Control Units

• Electrical Connections
• Type-coding

4. Firmware

• Function Package Overview

5. Memory Areas

• Operational memory
• Backup data

6. Diagnostics & Troubleshooting

• Diagnostic LEDs on the KCU
• Diagnostic LED on the Servo Motor

7. System Overview – Hardware & System Architecture

• MLC Hardware
• IO Hardware
• MLC Memory Reset

8. IndraWorks Engineering for MLC

• Project Structure
• Create new project
• Device communication
• IO configuration
• Axis Types and Creation in Project
• Parameters
• System Diagnostic Information

9.  IO Configuration

• OnBoard/Inline IO
• Profibus IO
• SERCOS III IO
• Address Definitions

10. Motion Programming Basics

• Data Links between IndraWorks/IndraLogic
• MLC Task System
• PLC Open
• PLC Interface & Axis Motion
• Libraries
• Programming Guidelines

11. MLC Diagnostics and Error Handling

• Diagnostic Structure
• Error Handling in the PLC Program
• Clearing Errors

12. Synchronized motion with PLCopen

• Velocity Synchronization
• Phase Synchronization

13. Electronic Cams

• CamBuilder
• Drive & Control Cams
• Cam Synchronization

14. Data Archive & Restore

• IndraWorks Archive/Restore Utility
• Device Replacement

If a student desires to use their own computer for the class, they must have a licensed copy of Bosch Rexroth’s IndraWorks software, version 10V12, or newer, installed on the computer. Bosch Rexroth can provide loaner laptop computers for students, if needed.

Event registration is $1,675 per participant

For more information please contact us at:

bosch.training@boschrexroth-us.com

Training Administration 1(847) 645-4061